Driving High-Volume Motor Production with Orbit Triton-Powered EOL Automation

Use case: –End-of-line (EOL) automated motor testing solution to validate new-generation motors with high accuracy, reduced cycle time, and fully automated report generation.

Goal: –To implement a fully automated motor-level testing system that meets production targets by reducing test cycle time while improving accuracy, traceability, and throughput.

Challenges:-The customer needed to integrate multiple measurement devices, synchronize PLC and automation systems, and eliminate operator dependency, all while achieving aggressive cycle-time targets.

Solution:-iASYS deployed the Orbit Triton platform for EOL motor testing, integrating barcode scanning, multiple electrical measurement devices, and advanced auto-sequence logic controlled through high-speed PLCs.

Results :-Improved test accuracy by up to 50%, reduced test execution time by 25%, and increased manufacturing capacity by up to 30% through fully automated, operator-free testing and real-time data acquisition.