Case Studies

Case Study on Automated EOL motor testing

This case study showcases an automated End-of-Line (EOL) motor testing solution developed for a globally renowned automotive OEM. It achieved 25% faster cycle time with zero human intervention. Real-time data, predictive maintenance, and auto-reporting enhance reliability.

Accelerating High-Volume Motor Production with Fully Automated End-of-Line Testing

Use case: –Automated EOL motor-level testing for new-generation motors, integrating measurement devices, barcode scanning, and auto-reporting to support high-volume production.

Goal: –To reduce test cycle time and operator dependency while improving accuracy, traceability, and throughput to meet stringent production targets.

Challenges:-Integrating multiple measurement devices, synchronizing PLC and automation systems, and developing a fully automated test sequence without human intervention under tight cycle-time constraints.

Solution:-iASYS implemented the Orbit Triton platform with high-speed PLC-based auto-sequence logic, integrated electrical measurement devices, barcode scanning, and real-time data acquisition.

Results :-Achieved 25% faster cycle time, improved test accuracy by up to 50%, increased manufacturing capacity by up to 30%, and enabled predictive maintenance with automated reporting for higher system reliability.

Download Case Study for More Information

Share the Post:

Why the BRIX Platform Is Essential for High-Volume EV Battery, Engine, and Vehicle Testing

The automotive industry is evolving at an unprecedented pace. Electrification, connected vehicles, software-driven architectures, and stricter regulatory requirements are fundamentally

CASE STUDY: UNIVERSAL EV POWERTRAIN TEST RIG

This case study highlights how iASYS delivered a Universal EV Powertrain
Testrig for a leading Japanese OEM, enabling validation of multiple
drivetrain Units Under Test (UUTs) on a single, integrated test platform. By
combining mechanical driveline systems, high-performance dynamometers,
Orbit-T–based automation, and fast, synchronized data acquisition, the
solution addressed increasing validation complexity across conventional
and electrified powertrains. The integrated test infrastructure improved
testing flexibility, reduced capital expenditure, simplified operations, and
ensured accurate, repeatable Road Load Simulation (RLS) for both
component-level and powertrain-level testing. This future-ready platform
supports EV motors, CVTs, transmissions, and differentials while delivering
high-fidelity real-world load reproduction across a wide operating envelope.