Accelerating High-Volume Motor Production with Fully Automated End-of-Line Testing

Use case: –Automated EOL motor-level testing for new-generation motors, integrating measurement devices, barcode scanning, and auto-reporting to support high-volume production.

Goal: –To reduce test cycle time and operator dependency while improving accuracy, traceability, and throughput to meet stringent production targets.

Challenges:-Integrating multiple measurement devices, synchronizing PLC and automation systems, and developing a fully automated test sequence without human intervention under tight cycle-time constraints.

Solution:-iASYS implemented the Orbit Triton platform with high-speed PLC-based auto-sequence logic, integrated electrical measurement devices, barcode scanning, and real-time data acquisition.

Results :-Achieved 25% faster cycle time, improved test accuracy by up to 50%, increased manufacturing capacity by up to 30%, and enabled predictive maintenance with automated reporting for higher system reliability.